From Raw Materials to Race-Ready: The LSComposites Production Journey

Introduction
Ever wondered how a flat stack of fibers and resin turns into a high-performance snowboard or surf-foil board? In this post, we pull back the curtain on LSComposites’ fully integrated production line—from material sourcing to final QC.

1. Step 1: Sourcing Premium Inputs

• High-Modulus Fibers
  We import carbon and glass fibers from Swiss and German mills renowned for consistent tensile properties.
• ISO 9001-Certified Resins
  Only resin systems with documented temperature stability and cure profiles make the cut.

2. Step 2: Layup & Pre-Forming

• CNC-Cut Prepregs
  Our prepreg sheets are cut via CNC to micron-precision templates, ensuring identical layups part-to-part.
• Robotic Placement
  Robotic arms perform the initial fiber stacking—eliminating human error and guaranteeing repeatable flex patterns.

3. Step 3: Autoclave & Curing

• High-Pressure Autoclaves
  Each board cures at up to 7 bar, collapsing micro-voids for maximum fiber-resin adhesion.
• Precision Temperature Ramp-Up
  Custom cure curves ensure optimal cross-linking without warping or residual stress.

4. Step 4: CNC Finishing & Edgebanding

• 5-Axis CNC Machining
  Tolerances of ±0.1 mm give you rock-steady edge engagement and identical base profiles across runs.
• Automated Edgebanding
  Polyethylene edges are thermo-welded and precision-trimmed to prevent chatter and moisture intrusion.

5. Step 5: Stringent Quality Control

• Ultrasonic Scans
  We detect internal delaminations or voids before they become ride-killers.
• Mechanical Testing
  Random samples undergo flex, impact and peel tests to validate every lot meets our Swiss ISO 9001 standards.

6. Step 6: Packaging & Worldwide Shipping

• Eco-Friendly Packaging
  Recycled cardboard molds protect each board while minimizing waste.
• 48-Hour Europe Delivery
  Thanks to our Tunis-port proximity, we hit major European markets in under two days.

Conclusion
Our in-house, vertically integrated process—backed by Swiss precision—ensures LSComposites boards deliver unmatched performance, consistency and durability. That’s the manufacturing edge you ride with.